Haldex Brake Products intermediate storage

In 2018, we delivered a major system to Haldex Brake Products in Landskrona, Sweden. This fully automated solution includes a buffer system with 9 lanes across and 3 levels high, accommodating up to 324 pallets, and a robotic cell with 3 robots that handle picking parts from a powered in-feed roller conveyor. The system also integrates an AGV (Automated Guided Vehicle) and a Q-loader that transports pallets to and from their designated locations.

Controlled pallet handling

As part of their ongoing efforts to optimize production, Haldex wanted to bring their previously outsourced painting process in-house, requiring a highly automated solution. The system had to handle heavy pallets, efficiently buffer products, and integrate seamlessly with their new automated painting line—all while minimizing manual handling to improve both productivity and working conditions.

We delivered a custom-built medium conveyor system with a multi-level buffer capable of storing up to 324 pallets. The system features 15 in-feed gravity roller conveyors, capable of holding 180 pallets with unpainted parts, and 12 out-feed conveyors for 144 pallets of painted parts.

To ensure smooth pallet handling, brake rollers were installed to prevent pallets from moving too quickly and hitting fixed stops. Separating stops were also added to ensure controlled pallet release for safe collection.

The integration of AGVs for transporting pallets to and from the buffer system, combined with Q-System’s Q loader and robotic handling within the painting cell, ensured that manual pallet handling was eliminated. This not only improved operational efficiency but also enhanced working conditions by removing heavy manual lifting.